Electrician Safety Rules
The company you work for as an electrician probably has a list of safety
rules in your employee handbook. Be sure to look over these rules. Make
suggestions to your foreman for additional rules which may help other
electricians.
Here is a sample of electrician safety rules which may be useful to you. You
may copy these rules as you may deem useful to you.
Carry a first aid kit in your tool box.
Maintain all tools in like new operating condition.
Report selective tools to your supervisor.
Tag out defective equipment so others will not use them.
Replace personal tools as needed.
Secure all tools and equipment to avoid tampering and theft.
Verify GFCI protection works for all power circuits.
Avoid hazardous work positions above and below ground.
Use protective gear appropriate to the environment.
Clean up work area before, during and after work.
Lock out disconnects when working on equipment.
Operate equipment according to manufacturers directions.
Treat minor injuries properly. Report all injuries.
Lift heavy material properly. Seek help as needed.
De energize circuits while making repairs to avoid electric shock.
Observe fellow employees for safety compliance.
Stay well clear of hostile confrontation with other workers.
Do not wear loose or excessive jewelry.
Proper footwear is mandatory.
Keep a spare set of work clothes handy just in case.
Verify that pets on the job are harmless or ask that they be secured.
Leave any job site to avoid injury when you are concerned.
Wear clean clothing every day.
Drive to and from job locations very cautiously.
Keep material in work vehicles in an organized manner.
Position load in vehicles to avoid injury due to load shifts.
Here are a set of safety rules from Lawrence Livermore National Laboratory (LLNL)
SOURCE:



Document
16.1
Electrical Safety
Revision Definitions
Approval date: February 27, 1996
Editorial Revision date: July 1, 2003


Table of Contents

This document contains general requirements for all Laboratory work
involving the use of electrical equipment and systems. Appendix
A contains terms and definitions and Appendix B, the
effects of electrical energy on humans. All managers, designers, users,
installers, and others who service or operate electrical equipment--including
those used for research and development (R&D)--shall comply with these
requirements.
More specific information about electrical work can be found in
Document 16.2, "Work and Design Controls for Electrical
Equipment," and Document
16.3, "LLNL Authority Having Jurisdiction Requirements for Approving
Electrical Equipment, Installation, and Work," in the Environment,
Safety, and Health (ES&H) Manual. In addition, Laboratory programs may
consult the Electrical Safety Advisory Board (ESAB) for further guidance on
electrical work. The ESAB was chartered on February 20, 1996, and is the
Laboratory's technical resource for electrical safety issues. The Board
comprises a chair and several members from the Hazards Control Department,
Electronics Engineering, Scientific Programs, and Plant Engineering who are
knowledgeable in electrical safety. The chair is a member of the Safety Programs
Division and is appointed by the Hazards Control Department Head. The other
members are nominated by the chair and approved by the Hazards Control
Department Head.
Electricity is used in many different ways at LLNL. Each application has its
own combination of hazards that includes the potential of electric shock, fire,
and burns. Thus, it is essential for all employees, including supplemental labor
and subcontractor employees, to be aware of the hazards associated with
electrical work and use appropriate protective methods to minimize the risk of
an injury or accident.
Appendix B contains more detailed information about
the effects of electrical energy on humans.
Only qualified and authorized individuals are permitted to perform
electrical work at LLNL. A qualified person is one who has the required skills
and knowledge to perform electrical work safely. Such individuals must be aware
of the hazards associated with electrical work (see Appendix B
for details) and the methods for reducing the risk of electrical accidents that
can result from unsafe equipment, adverse environmental conditions, and unsafe
acts.
Whenever possible, all circuits or equipment shall be de-energized before
beginning any work. Work on energized circuits shall only be performed by
authorized workers, as described in Document
16.2. In addition, these workers shall use
 |
Proper design, fabrication, installation, and documentation techniques.
 |
Proper operational and maintenance procedures.
 |
Electrical equipment approved by a nationally recognized testing
laboratory (NRTL).
 |
Proper personal protective equipment (PPE).
|
| | |
In support of Lab-wide electrical safety, management shall take a proactive
approach when dealing with the root causes of employees' concerns, near-misses,
and incidents or accidents involving electrical hazards.
All electrical equipment, components, and conductors should be listed,
labeled, and approved by an NRTL for their intended purpose. Custom-made and
installed equipment can be approved for use, by the Electrical Authority Having
Jurisdiction (AHJ), if built according to specific standards (e.g., Underwriters
Laboratories [UL] 508 or one of the ANSI C series standards). Appropriate
documentation for such equipment shall be maintained on file.
When building, repairing, or modifying electrical systems, NRTL-approved
equipment must be used if available. Non-NRTL-approved equipment (e.g.,
shop-made extension cords) shall be built in accordance with an approved design,
as specified in Document
16.3.
Document
17.1, "Explosives," in the ES&H Manual provides specific
guidance for explosives work and for work in explosives areas. Assure an
Explosives Safety Engineer has reviewed the process prior to starting work in
explosives facilities or areas.
Any live electrical parts shall be positively de-energized when working on
or near electrical circuits, equipment, or systems. Circuits and equipment must
be considered energized until isolated, locked out and tagged , and verified
with an appropriate testing device as described in
Document 12.6, "LLNL Lockout/Tagout Program," in the ES&H
Manual. Where it is possible for the circuits to be energized by another
source, or where capacitive and/or inductive devices (including cables) may
retain or build up a charge, circuits shall be grounded and shorted. Exceptions
to this paragraph may be permitted when the requirements in
Document 16.2 are fulfilled.
Additionally, the following precautions shall be observed to improve safety
in the workplace:
 |
 |
Identify and report to your supervisor potential electrical hazards or
unexpected occurrences or incidents (i.e., discharges or arcs when applying
grounds to circuits thought to be de-energized), including near misses.
 |
Anticipate potential electrical problems and hazards.
 |
Do not rush to finish a job; never bypass approved procedures.
 |
Plan and analyze for safety during each step of any electrical work.
 |
Keep accurate records (e.g. system one-line drawings, panel schedules,
etc.) for electrical or electronic systems.
 |
Have significant safety-related work (e.g., work requiring an OSP)
independently verified.
 |
Use properly rated test equipment and verify its condition and operation
before and after use.
 |
Know applicable emergency procedures.
|
| | | | | | | |
A clear working space shall be maintained in the front, back, and on each
side of all electrical enclosures and around electrical equipment for safe
operation and to permit access for maintenance and alteration. Refer to the
documents listed in this section as required. (NOTE: The National Electrical
Code (NEC) is available from the Technical Information Department (TID) Library
and the Plant Engineering Library. You may also contact the Hazards Control
Department for additional information about the NEC):
 |
NEC Article 110-26, "Spaces about electrical equipment, (600 volts
or less)."
 |
NEC Article 110-32, "Work space about equipment (over 600
volts)."
 |
NEC Article 110-33, "Entrance and access to work space."
 |
NEC Article 110-34, "Work space and guarding (over 600
volts)."
 |
|
| | | |
In addition to the NEC, the IES Lighting Handbook (latest edition) specifies
the following requirements for electrical equipment:
 |
Adequate illumination shall be provided for all working spaces around
electrical equipment.
 |
The control switches for light circuits shall be positioned away from
exposed energized circuits and other potential electrical hazards.
|
|
Construction Power and Lighting. Temporary wiring for electric power
and lighting is permitted during periods of construction, remodeling,
maintenance, repair, or demolition of equipment or structures and during
emergencies. Temporary wiring does not mean a "reduced" level of
safety or quality, as this wiring must still conform to certain criteria for
electrical work.
Temporary wiring shall have a temporary wiring tag attached to it with the
following information:
 |
Review/approval and signature of the facility manager, area supervisor,
lead experimenter, construction inspector, or Plant Engineering Electrician
Shop supervisor and the signature of the appropriate ES&H Team
industrial safety representative.
 |
The reason for the temporary wiring (i.e., emergency, construction,
test, and/or research and development).
 |
Installation date.
 |
Name, phone number, and pager number (if applicable) of the person
installing the temporary wiring tag.
|
| | |
In addition, temporary wiring
 |
Shall be approved or identified as suitable for installation and
installed in accordance with the rules prescribed in the current edition of
the NEC and 29 CFR 1910 and 1926.
 |
Shall be protected from accidental damage.
 |
Shall be removed as soon as the prescribed activity is completed. It
shall not be used as a substitute for permanent wiring.
 |
Shall be color coded in accordance with Plant Engineering or Electronic
Engineering standards.
 |
May be used during an "off-shift working hour" emergency. On
the day of installation, a temporary wiring tag shall be completed and
attached to the wiring so that it is readily visible. Approvals for the
wiring tag must be obtained on the first regular workday after the
emergency.
|
| | | |
Switches or other means shall be installed to permit the disconnection of
all ungrounded conductors of each temporary circuit. All lamps used for
temporary illumination shall have a suitable fixture or lamp holder with a guard
to prevent damage or accidental contact with energized parts.
Experiments. Temporary wiring may be used for experimental and
developmental equipment. There is no time limit on how long the wiring can
remain in place, except that it must be removed upon completion of the
experiment. Temporary wiring tags are not required for temporary wiring within
experimental systems. However, they are required for the power feeder to the
power distribution points of experimental systems. The wiring tag on these
systems shall contain the same information as previously described.
Extension Cords. Observe the following precautions when using
extension cords. Note that extension cords for normal office use do not require
a temporary wiring tag.
 |
Use only three-wire extension cords and cables that conform to the
rating, grounding, and non-interchangeability stated in NEC Article 210-7
(Receptacles and Cord Connectors).
 |
Check extension cords before use to ensure they are adequate for the
intended purpose. Plug high-current equipment (e.g., space heaters, hot
plates, and coffee pots) directly into a wall receptacle whenever possible.
 |
Use only one extension cord for lamps, appliances, or other equipment in
conjunction with the power supply cord. Laboratory practice prohibits the
use of multiple extension cords (daisy chaining) that will increase
resistance in an electrical circuit, which in turn will increase heating of
conductors, receptacles, and plugs.
 |
Inspect extension cords for damage before placing them in service and
daily during use. Only qualified and authorized persons can repair extension
cords; this must be done in a manner approved by the manufacturer. Replace
damaged cords with ones listed by an NRTL. Contact the ES&H Team for
guidance, if necessary.
 |
For receptacles connected to circuits with different voltages,
frequencies, or current (ac or dc) on the same premises, use a design such
that the attachment plugs on the circuits are not interchangeable (see Section
3.7 for details). All extension cords shall be listed or labeled by an
NRTL.
|
| | | |
Only high-visibility orange or yellow extension cords shall be used outdoors
and with portable or integral ground-fault circuit interrupters (GFCIs).
Multiple Outlet Boxes. Observe the following precautions when using
multiple outlet boxes:
 |
Each multiple outlet box shall be plugged into a wall receptacle. Use of
one outlet box to provide power to one or more outlet boxes is not
permitted.
 |
Outlet boxes shall not be used to provide power to space heaters, hot
plates, coffee pots, or other high-current loads. These types of appliances
have caused outlet boxes to burn up.
|
|
Note that multiple outlet boxes used in offices, as well as those used to
provide surge protection for computers, do not require a temporary wiring tag.
Flexible Cords and Cables. Flexible cords and cables shall comply
with the requirements in NEC Article 400 (Flexible Cords and Cables). They shall
not be
 |
Used as a substitute for fixed wiring of a structure.
 |
Attached to building surfaces.
 |
Routed through holes in walls, ceilings, or floors; or through doorways,
windows, or similar openings.
 |
Concealed behind building walls, ceilings, or floors.
 |
Wired with a plug or connector that does not have dead-front
construction or strain relief. "Dead-front construction" is
defined as electrical equipment built so that it is "without live parts
exposed to a person on the operations side of the equipment."
 |
Placed where they could present a trip or fall hazard.
 |
Used when the cord insulation is damaged, cracked, or spliced; or when
the ground pin is missing from the end of the male cord plug.
 |
Installed in raceways, except as otherwise permitted by the NEC.
|
| | | | | | |
Individual conductors of a flexible cord or cable shall not be smaller than
those listed in Table 400-5(A) and (B) of NEC Article 400.
Article 240-4 of the NEC (Protection of Flexible Cords and Fixture Wires)
states that flexible cords, including extension cords, shall be protected
against overcurrent in accordance with their amperage ratings (see Tables
400-5(A) and 400-5(B)). NEC Article 400-14 states that flexible cords and cables
inserted through holes in covers, outlet boxes, or similar enclosures shall be
protected by bushings or fittings.
The Laboratory uses many different voltages, frequencies, and current (ac or
dc) in power systems and equipment. Thus, it is essential to ensure that such
equipment cannot be inadvertently connected to the wrong power source. For
specific purposes, voltage, and current ratings, use a plug or receptacle that
fully complies with the requirements in ANSI C73. See the configuration chart
(from ANSI C73) in the NFPA National Electrical Code Handbook for information
about general-purpose locking and nonlocking plugs and connectors. Use of the
National Electrical Manufacturers Association (NEMA) connectors may not be
appropriate for all research and development applications. Contact Electronics
Engineering Specifications and Standards Group for guidance, if necessary.
Ground-fault circuit interrupters-either circuit breakers or portable
ground-fault interrupting receptacles-shall be used for
 |
All 125-V single-phase, 15-A and 20-A receptacles within 6 feet of a
sink or installed outdoors.
 |
Temporary wiring outdoors.
 |
Wherever employees will be using electrical equipment around water or in
damp environments.
|
| |
Unlike fuses or standard circuit breakers, which are designed to protect
equipment from overcurrent, GFCIs are designed to protect personnel from serious
injury or death.
Article 305-6 of the NEC (Ground-Fault Protection for Personnel) requires
GFCI protection of all 125 V, single phase, 15, 20, and 30-Amp receptacles that
are associated with temporary wiring on construction sites. LLNL requires the
use of GFCIs for any type of construction work to ensure personnel protection,
even if the receptacle is part of the permanent wiring of the building.
Laboratory practice is to provide its employees and subcontractors with at
least the same level of protection from electric shock as they would have in
their own homes. NEC Article 210-8 (Ground-Fault Circuit-Interrupter Protection
for Personnel) specifies that GFCIs must be installed in the following
locations:
 |
Dwellings where 125-V single-phase, 15-A and 20-A receptacles are
installed outdoors.
 |
Bathrooms, garages, and crawl spaces at or below grade.
 |
Unfinished basements.
 |
Where receptacles on countertop surfaces are within 6 ft of a sink.
|
| | |
Thus, all the aforementioned areas within LLNL shall have receptacles with
GFCI protection.
Exceptions to these requirements are:
 |
Laboratory areas where receptacles are required (other than on counter
tops) to supply power to specific equipment (i.e., receptacles dedicated to
refrigerators or other heavy equipment).
 |
Line filters and other power supply components in many electronic
instruments. These instruments draw sufficient capacitive current to trip a
GFCI and therefore are not designed to be connected to GFCI-protected
circuits. They also shall not be installed in wet or damp locations.
|
|
Portable electrical equipment or tools shall always be inspected to identify
defects; defective equipment shall be removed from service immediately. Portable
electrical equipment shall be connected to a portable GFCI (or a circuit that
contains a GFCI) when used outdoors, in damp locations, in any unsafe
environment, or for indoor or outdoor construction. Ordinarily, the casings for
portable electrical equipment are grounded. If it is necessary to operate this
type of equipment with other than a grounded equipment casing, suitable
barriers, guards, or shields shall be installed to protect personnel while
working on or near the equipment. In addition, a safety procedure shall be
written describing the controls for safe operation of the equipment.
Receptacles and flexible cords can be used to connect electrical appliances
and equipment (e.g., fans, machine tools, and pumps) to power sources.
Receptacles used on a two-wire, single-phase portable generator (or
vehicle-mounted generator) with a rating of not more than 5 kW (where the
circuit conductors are insulated from the frame and all other grounded surfaces)
do not need to be GFCI protected.
All electrical apparatus, equipment, and systems shall be grounded in
accordance with NEC Article 250 (Grounding) and ANSI standards. The conductor
used for grounding shall meet the following criteria:
 |
Be permanent and continuous.
 |
Facilitate operation of the circuit's protective devices.
 |
Have sufficiently low impedance to limit the voltage to ground to a safe
level at all frequencies and fault-current conditions anticipated.
 |
Have the capacity (size and rating) to safely conduct any fault current
that may be imposed on it for the time required for protective device
operation.
|
| | |
Guidelines for proper grounding of programmatic equipment and systems can be
found in the Electronics Engineering Department Grounding Guidelines:
Practical Examples for Power Systems at LLNL (UCID-19752).
A static charge is an imbalance of electrons on objects (matter) that can
build up on all matter and transfer from one object to another by conduction or
induction. The discharge of static electricity can cause shock or a fire or
explosion. Although this type of shock is painful, it is not normally physically
hazardous and therefore is not considered reportable as an electric shock. It
should be noted, however, that injuries may result from reaction to the shock
(i.e., by a person rapidly pulling his/her hand away from a metal object and
hitting an elbow against a wall or cabinet).
Equipment and Personnel Guidelines. When working with electrical
equipment, employees shall follow the guidelines below for their own protection
and that of the equipment:
 |
Grounding of the metal parts or enclosures will continuously discharge
static. Therefore, wrist straps and other connections used to ground
employees shall be solidly grounded where static-safe workstations are used
for semiconductor, electronic, or explosive work. Grounding prevents the
wrist strap from becoming a shock hazard in the event of a short circuit
from a voltage to the wrist-strap conductor.
 |
Bonding will equalize the potential between two adjacent noncurrent-carrying
metal parts or enclosures. Thus, only approved or listed grounding clamps
are acceptable for static bonding and grounding. Alligator clamps are not
acceptable.
 |
Dust is attracted to the face of the video display terminal because of a
static charge of approximately 25,000 V. Therefore, never clean the glass
face of a computer monitor while the computer is on. When a person touches
the screen with a finger, the charge in the portion of the screen touched
discharges through the finger with a tiny spark. Electric current does not
normally flow through glass, so only the charge on that part of the screen
the finger touches is discharged. When cleaning a monitor, however, the
entire glass is wet and the charge on the entire screen will discharge to a
finger or hand causing a much more painful shock.
 |
Never allow any electrical-powered office equipment to become wet while
it is turned on, and never turn on any electronic equipment when it is wet.
Even when a computer is turned off for a few minutes, it is best not to
touch the monitor's CRT while handling or using other electronic
equipment-including the telephone. Wet or dry, a person may receive an
electric shock similar to one that can be received by touching a metallic
object when vacuuming, machining a dielectric, or walking across carpeting
in leather shoes.
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NFPA Regulations for Fire and Lightning. NFPA 77 (Static Electricity)
contains requirements for reducing the fire hazard of static electricity.
Lightning, an example of static electricity, is covered in NFPA 780 (Lightning
Protection Code). This document gives lightning protection requirements for
ordinary facilities and for facilities containing flammable vapors, gases, or
liquids.
Flammable Vapor. A flammable vapor source can be ignited by static
electricity if the following conditions exist simultaneously:
 |
Generation of a static charge imbalance.
 |
Static charge accumulation.
 |
Flammable atmosphere.
 |
A spark with significant ignition energy or temperature.
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Liquids. Electrostatic charges can be generated by the movement of
liquid through pipes, funnels, pumps, filters, or by free-flowing through air.
Static charges generated by flowing liquids can be reduced or eliminated by
bonding or grounding, or both; by lowering the flow rate; or by reducing the
amount of misting, spraying, free-fall, and splashing of the liquid. Pay
particular attention to situations where the liquid stream may impinge on a
connection to a capacitor, high-voltage bushing, or cable terminal. Static
charge from the liquid can store hazardous quantities of electrical energy in a
capacitor over time. This hazard is most likely to occur when filling electronic
apparatus tanks with insulating oil.
Personal protective equipment is required when installing, examining,
adjusting, servicing, fabricating, testing, or maintaining electrical equipment.
The work supervisor shall provide employees with the appropriate PPE, and shall
ensure that the equipment is used properly. Alternatively, employees may contact
the area ES&H Team for assistance in selecting the appropriate PPE for the
operation. Protective footwear; hard hats; and insulated, nonmetallic-framed
safety glasses shall meet the requirements of ANSI Z41, ANSI Z87.1, and ANSI
Z89.2 (see Table 1 below).
Rubber-insulated (nonconductive) protective equipment shall be visually
inspected at the beginning of each workday before use and after performing work
that can cause damage to PPE. This inspection shall include an air test of the
gloves used. Hot sticks, grounds, aerial-lift equipment and booms, hot rope, and
hot ladders shall also be visually inspected.
Major modifications to new and existing facilities and projects may be
inspected by the DOE (or authorized designee) to verify compliance with codes
and standards in effect on the day that such work is approved by a final design
review. If the modification involves a hazard to life, equipment, or property,
current safety requirements shall be reviewed and used to mitigate the hazard.
Table 1. ASTM/ANSI standards for PPE.
Protective equipment or apparel
|
ASTM
standard
|
ANSI
standard
|
Rubber, insulating gloves
|
D 120
|
--
|
Rubber, insulating matting
|
D 178
|
--
|
Rubber, insulating blankets
|
D 1048
|
--
|
Rubber, insulating covers
|
D 1049
|
--
|
Rubber, insulating line hose
|
D 1050
|
--
|
Rubber, insulating sleeves
|
D 1051
|
--
|
Protective foot wear
|
--
|
Z41
|
Eye and face protection
|
--
|
Z87.1
|
Nonconductive hard hats (helmets)
|
--
|
Z89.2
|
Leather protectors for rubber insulating gloves
|
F 696
|
--
|
Anyone who witnesses or discovers a serious electric shock that results in
any of the conditions listed below, at the Livermore site or at Site 300 shall
immediately call the Fire Department Emergency Rescue (dial 911) (from a
cell-phone, call 925-447-6880).
-
Obvious serious injury (e.g., loss of consciousness, significant
trauma).
-
Altered mental status (e.g., confusion, slow/slurred speech).
-
Other obvious injury (e.g., laceration, muscle strain, burn).
In addition to calling 911:
 |
Ensure that all potential sources of energy are safe and in a neutral
state, if you are qualified.
 |
Initiate cardiopulmonary resuscitation (CPR), if appropriate. (Only
trained personnel should perform this task.)
 |
Notify the victim's supervisor and the appropriate ES&H Team as soon
as possible. (The victim's supervisor and the Hazards Control Department
will want to determine what caused the electric shock.)
|
| |
Refer to
Document 10.1, "Occupational Medical Program," in the ES&H
Manual for additional information.
All other electric shock victims must be taken to the Health Services
Department for evaluation so that potentially damaging effects can be detected
early and treated properly. It should be noted that such effects may not be
immediately recognized and can appear later (see Appendix B
for details). Do not let the shock victim drive himself to the Health Services
Department.
 |
Notify the victim's supervisor and the appropriate ES&H Team as soon
as possible. (The victim's supervisor and the Hazards Control Department
will want to determine what caused the electric shock.)
|
Serious and potentially lethal incidents, including near misses that could
result in a serious or potentially lethal shock, shall undergo an incident
analysis in accordance with Document
4.5, "Incidents--Notification, Analysis, and Reporting," in the ES&H
Manual. This analysis shall be determined by facility or program management
and the responsible ES&H Team.
 |
Properly secure the area once the victim is under care, leaving items
and equipment in the same position as much as possible. Try to remember the
original position of items that may have been moved during response to the
accident.
 |
Record the time, date, and location of the accident; the name of the
victim and any witnesses; who was notified; the voltage and current; the
contact parts of the body; what equipment or system was being serviced; and
the shock reaction and duration of the shock.
|
|
Electrical Workers. Employees who perform electrical work shall be
trained to recognize the hazards associated with their work environment and use
appropriate procedures and protective equipment to minimize the risk of an
accident or injury. The payroll supervisor provides trained electrical workers.
Work supervisors shall verify the qualifications and training of all electrical
workers before they are permitted to perform electrical work. Training
requirements are identified in Document
40.1, "LLNL Training Program Manual," in the ES&H Manual
and the Directorate Training Implementation Plan.
Employee training shall be documented with respect to the specific equipment
and tasks for which the employee is qualified. Much of the experience required
for an employee to be considered qualified is specific to the equipment and
tasks involved. On-the-job training is always a necessary component of a
qualification program. Classroom training, including courses offered by the
Hazards Control Department, is a useful way to ensure that employees share a
common level of basic knowledge on which to build specific on-the-job training.
Additionally, employees can gain knowledge and experience about how to perform
their jobs safely and properly by taking courses offered by universities and
trade schools or through apprenticeships, on-the-job training (OJT), or other
formalized training. The depth of training and how training is provided shall be
determined by the hazards associated with the employee's respective tasks.
Electrical workers shall be trained in and familiar with the following
subject areas:
 |
The safety-related work practices required by 29 CFR 1910, Subparts
J and S;
and 29 CFR 1926, Subparts
K and V
(see Sections 5.0 and 6.3 for
details).
 |
Techniques necessary to de-energize electrical systems, identify live
parts of equipment, and determine the nominal voltage of exposed live parts
and clearance distances specified in Document
16.2.
 |
Procedures for locking out and tagging energized electrical circuits and
equipment safely. Document
12.6 contains specific details.
 |
Other subjects, such as
 |
Electrical Safety Requirements for Employee Workplaces (NFPA 70E).
 |
National Electrical Code (NFPA 70).
 |
National Electrical Safety Code (ANSI/IEEE C2).
 |
Use of personal protective grounds (29
CFR 1926.954(e)).
 |
Use of testing and measuring equipment (29
CFR 1910.334(c)).
 |
Safety plans and work authorization documents (IWS, FSPs and OSPs).
 |
Use and care of personal protective equipment (29
CFR 1910.335(a)).
 |
Hazard categories and personnel requirements.
 |
The requirements of this document.
|
| | | | | | | |
|
| | |
The Hazards Control Department offers the following courses to fulfill some
of these requirements:
 |
HS5210,
"Capacitor Safety Orientation"
 |
HS5230,
"High-Voltage Safety"
 |
HS5245,
"Lock and Tag Procedure"
 |
HS5250,
"Working on Energized R&D Equipment"
|
| | |
Refresher training for electrical workers is required at intervals listed in
the course catalog, and shall include a formal review of current regulations and
safety practices.
Electrical workers should take HS1620,
"Multimedia First Aid with CPR."
Nonelectrical Workers. The Occupational Safety and Health
Administration requires training for nonelectrical workers whose job assignments
require them to be close to exposed parts of electrical circuits operating at 50
V or more. The Hazards Control Department offers the following course for this
purpose:
 |
HS5220,
"Electrical Hazards Awareness"
|
In addition to the courses the Hazards Control Department offers, both
electrical and nonelectrical workers whose job assignment requires them to work
close to exposed electrical circuits operating at 50 V or more to ground (in
accordance
29 CFR 1910.332) should receive supplementary training in the following
subject areas:
 |
The proper handling of portable tools and appliance cords.
 |
Procedures for resetting overcurrent protective devices.
 |
Techniques for approaching distances to overhead conductors.
 |
The meaning of electrical safety warnings and barriers.
 |
Electrical hazards associated with water.
 |
The proper response to electric shock.
|
| | | | |
For additional training requirements, see the LLNL Training Program Manual
and the Directorate Training Implementation Plan.
All workers and organizations shall refer to Document
2.1, "Laboratory and ES&H Policies, General Worker
Responsibilities, and Integrated Safety Management," in the ES&H
Manual for a list of general responsibilities. This section describes
specific responsibilities of LLNL organizations and workers who have key safety
roles. The responsibilities of individuals with regard to electrical work are
listed below each title.
 |
Only perform the tasks for which you are qualified.
 |
Understand the basic principles of electricity and electrical safety.
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Follow applicable OSHA requirements.
 |
Use the proper tools and required PPE.
 |
Request additional training to avoid working beyond your level of
qualification or comfort.
 |
Comply with the requirements set forth by the DOE, OSHA, and LLNL.
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| | | | |
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Ensure employees
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Comply with the requirements set forth by the DOE, OSHA, LLNL, and
other regulatory agencies.
 |
Have the appropriate PPE available and use them properly.
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Are adequately qualified to perform their jobs.
|
| |
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Determine the work each employee is qualified to perform and make work
assignments accordingly.
|
|
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Provide support primarily through the ES&H Teams, which are the
initial point-of-contact for all safety issues raised by Programs or
individuals.
 |
Identify electrical safety hazards and make recommendations for
resolution.
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Provide support to program line management responsible for analyzing
electrical accidents and incidents.
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Evaluate electrical accidents and incidents to determine trends.
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Develop, review, and approve electrical safety training programs.
 |
Interact on a continual basis with groups (e.g., ES&H Working Group
and subcommittees, Directorate safety committees and councils, the ES&H
Teams) charged with providing a safe work environment for employees. This
interaction may include conducting electrical safety presentations and
providing a forum (e.g., written or electronic communication or meetings)
for the exchange of ideas and information.
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Inform management and employees of lessons learned from electrical
accidents and incidents.
 |
Participate in DOE electrical safety programs (e.g., DOE and EFCOG
Electrical Safety Committees).
|
| | | | | | |
29
CFR 1910, Subpart J, "General Environmental Controls." (Section
1910.147, "The control of hazardous energy lockout/tagout,"
specifically applies.)
29
CFR 1910, Subpart R, "Special Industries." (Section 1910.269,
"Electrical power transmission, and distribution," specifically
applies.)
29
CFR 1910.137, "Electrical Protective Devices."
DOE M
440.1-1, DOE Explosives Safety Manual.
For additional information about the topics covered this document, contact
the following:
 |
Work supervisor-General electrical concerns
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Area ES&H Team industrial safety engineer-Specific concerns about
electrical safety
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Industrial Safety/Safety Programs Division-Institutional electrical
safety concerns
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Safety Training
|
| | |
For lessons learned specific to electrical work areas or electrical
equipment, refer to the following web site:
29
CFR 1926, Subpart V, "Power Transmission and Distribution" (latest
edition).
ANSI
C73, "American National Standard on Dimensions of Attachment
Plugs" [configuration tables for general-purpose nonlocking and locking
plugs and receptacles].
ANSI
C84.1, "For Electric Power Systems and Equipment-Voltage Ratings (60
Hz)."
ANSI/IEEE
Standard 18, "IEEE Standard for Shunt Power Capacitors."
ANSI/IEEE
80, "IEEE Guide for Safety in AC Substation Grounding."
ANSI/IEEE
C2, "National Electrical Safety Code" (latest edition)."
ANSI/ISA-S82.01,
.02, and .03, "Safety Standard for Electrical and Electronic Test,
Measuring, Controlling and Related Equipment."
ANSI
Z136.1, Section 7, "ANSI Standard for the Safe Use of Lasers"
[Subsection 7.4, "Electrical Hazards."]
Charles F. Dalziel, "Deleterious
Effects of Electric Shock," International Labour Office Meeting of
Experts on Electrical Accidents and Related Matter (October 1961).
Electronics Engineering Department, Grounding Guidelines: Practical
Examples for Power Systems at LLNL, Lawrence Livermore National Laboratory,
Livermore, CA (UCID-19752).
IEEE
450-IEEE, "Recommended Practice for Maintenance, Testing, and
Replacement of Large Lead Storage Batteries for Generating Stations and
Substations."
NFPA 70B, Electrical
Equipment Maintenance.
NFPA 70E, Electrical
Safety Requirements for Employee Workplaces (latest edition).
NFPA 75, Electronic
Computer/Data Processing Equipment.
NFPA 77, Recommended
Practice on Static Electricity.
NFPA
780, Lightning Protection Code (latest edition).
NFPA 79, Electrical
Standard for Industrial Machinery National Fire Protection Association
(interpretations of current NFPA 70).
NFPA 110, A-Stored
Electrical Energy Emergency and Standby Power Systems."

The following terms and acronyms are used in this document and the
supporting appendices.
-
Affected employee
-
Any employee (including subcontractors) whose job requires him/her to
operate or use a machine or work in an area where service or maintenance of
equipment is being performed.
-
ac
-
Alternating current.
-
ANSI
-
American National Standards Institute.
-
Authority having jurisdiction (AHJ)
-
An individual who interprets the requirements of all electrical codes
and standards such as the National Electrical Code (NFPA 70); the National
Electrical Safety Code (ANSI/IEEE C2); 29 CFR 1910, Subpart
S; 29 CFR 1926, Subparts K
and V;
and Document
16.3. This individual also approves electrical equipment, wiring
methods, electrical installations, and utilization of equipment for
compliance.
-
Authorized person
-
Any employee (including subcontractors) with acquired skills and
training who has been approved or assigned by the supervisor to perform
specific work or tasks.
-
Bonding
-
The permanent joining of metallic parts to form an electrically
conductive path that will ensure electrical continuity and the capacity to
conduct safely any current likely to be imposed.
-
CFR
-
Code of Federal Regulations.
-
Competent person
-
A person who is (1) capable of identifying existing and predictable
hazards in workplaces; and (2) authorized and qualified by management to
take prompt corrective measures to eliminate hazards, provide first aid, and
notify the appropriate personnel when an accident or incident occurs.
-
CPR
-
Cardiopulmonary resuscitation.
-
Dead-front construction
-
Electrical equipment built so that, in NEC 70 Article 100's definition,
it is "without live parts exposed to a person on the operating side of
the equipment." Article 384 (Switchboards and Panel Boards), in
paragraph 384-3.(a), requires that "barriers shall be placed in all
service switchboards that will isolate the service bussbars and terminals
from the remainder of the switchboard."
-
dc
-
Direct current.
-
Electrical equipment
-
A general term for material, fittings, devices, appliances, fixtures,
apparatus, and the like that are used as a part of or in connection with an
electrical installation. The term applies to both power-generation equipment
and electronics equipment.
-
Electrical hazard
-
Any situation in which an employee or any conductive tool or object in
contact with the employee could contact or approach closer than the safe
clearance distance of any live part or other energized conductor. Any
situation in which electrical equipment is likely to cause a fire because of
defective components or design. Examples of electrical hazards include
inadequate working clearance while working on energized circuits, exposed
energized parts, electrical equipment inadequately guarded or enclosed,
electrical equipment in an unsafe environment, and unsafe electrical
equipment. Generally, electrical equipment that is not in compliance with
OSHA regulations or NEC standards presents a potential hazard.
-
Electrical worker
-
An electrical worker is a person trained, qualified, and authorized to
work on electrical equipment. He/she is usually hired specifically for this
purpose.
-
Facility power
-
Main disconnects, panel boards, switches, and associated wiring are
considered facility/building power and are typically less than 600 V ac.
These systems are designed and installed to operate facilities in these
buildings (i.e., lighting, heating, air conditioning, or standby power
supply and circuitry).
-
FSP
-
Facility Safety Plan.
-
GFCI
-
Ground-fault circuit interrupter.
-
Grounded
-
Connected to earth or to some conducting body that serves in place of
the earth. Physically and intentionally connected to the earth through a
ground connection of sufficient low impedance and with sufficient
current-carrying capacity to prevent the buildup of voltages that may result
in undue hazard to connected equipment or persons. (See ungrounded.)
-
Joule (J)
-
Watt-second (power x time); a unit of energy.
-
Labeled
-
Equipment or materials to which a label, symbol, or other identifying
mark has been applied by an NRTL.
-
Listed
-
Equipment or materials included in a list published by an NRTL.
-
Live/energized parts
-
The current edition of 29 CFR 1910 defines a "live part" as an
electrically conducting part carrying more that 50 V ac or dc. (A part may
be designated as "not live" if the current from the part to ground
through 1500 ohms non-inductive resistance shunted by a capacitance of 0.15
µf cannot exceed 0.5 mA, even though the part carries voltage equal to or
greater than that specified for a live part.)
-
Lockout and tag procedure
-
LLNL's general procedure for affixing appropriate locks and tags to
energy-isolating devices to prevent inadvertent energizing or start-up of
machines or equipment while service and maintenance is being performed.
Lockout devices prevent the release of energy that could cause injury or
death. Refer to Document
12.6 for details on this procedure.
-
Minimum work distance or clearance
-
A minimum separation distance between a qualified electrical worker (or
any conducting object touching the worker) and any energized component.
Also, a mandatory separation distance between any energized component and
vehicles or machinery. See Document
16.2, 29
CFR 1910.303, and 29
CFR 1910.304.
-
NEC
-
National Electrical Code.
-
NEMA
-
National Electrical Manufacturers Association.
-
NFPA
-
National Fire Protection Association.
-
Nationally recognized testing Laboratory (NRTL)
-
An organization that is concerned with product evaluation and maintains
periodic inspection of listed equipment and materials. The NRTL ensures that
the equipment or materials meet appropriate designated standards and that
they have been tested and found to be suitable for use in a specified
manner. (Refer to 29
CFR 1910.7, "Definition and Requirements for a Nationally
Recognized Testing Laboratory.")
-
Nominal system voltage
-
A nominal value assigned to a circuit or system to conveniently
designate its voltage class (e.g., 120/240 V, 480Y/277 V, 600 V). The actual
voltage at which a circuit operates can vary from the nominal within a range
that permits satisfactory operation of the equipment. (Refer to ANSI C84.1,
"Electric Power Systems and Equipment--Voltage Ratings [60 Hz]"
for details.)
-
OJT
-
On-the-job training.
-
OSHA
-
Occupational Safety and Health Administration.
-
OSP
-
Operational Safety Plan.
-
PPE
-
Personal protective equipment.
-
Qualified person
-
A person who has been determined by his/her supervisor to have the
skills, knowledge, and abilities to safely perform the work to which he/she
is assigned. Qualifications may include a recognized degree, certificate, or
professional standing--through extensive knowledge, training, and
experience--or that one has successfully demonstrated the ability to resolve
problems relating to the subject matter or work to the satisfaction of
his/her supervisor.
-
Safety watch
-
A person specifically assigned to stand by (within visible and audible
range of workers) and continually monitor equipment and personnel for
safety.
-
Strain relief
-
A mechanical device that prevents force from being transmitted to the
connections or terminals of a cable.
-
Temporary wiring
-
Electrical wiring that is temporarily installed for a limited time to
complete a specific task (e.g., construction of a new facility or
performance of R&D work). Temporary wiring methods must apply sound
engineering practices to ensure adequate electrical safety of temporary
wiring installations. Temporary wiring shall conform to the requirements in Section
3.5 of this document, Article 305 of the NEC, and the respective
subparts of 29
CFR 1910 and 29
CFR 1926.
-
Ungrounded
-
A condition having no physical connection or continuity with earth
ground. A condition of insulation or isolation. (See grounded.)
-
Utility power
-
Utility, transmission, and distribution of electrical power systems
typically above 600 V ac (i.e., substations, vaults, transformers, switch
gear) prior to the final point of transformation and distribution. These
electrical systems and equipment then furnish electrical power to buildings
and facilities through an electric service entrance. Qualified Plant
Engineering personnel (or their designees) are the only individuals
authorized to work on these high-voltage systems.
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